The v515 was co-developed by Lexmark and Dell. This machine exemplifies the longstanding OEM partnership between these two firms, leveraging expertise from each other to create successful products that can share technologies between the two brands.
The v515 followed Dell's Flare design language closely to ensure the printer represents not only Dell's visual design, but also it's usability. Early engagement and continual open communication ensured seamless modularity of components, including the operator panel PCB between Lexmark and Dell.
One of the high level design challenges was refining the Flare design language to accommodate Lexmark's inkjet engine with the L shaped paper path. Careful adjustments of proportion allow the folding input tray (that form the L shape paper path) to avoid interference, and retain its over all design.
Implementing the Flare language also required overcoming some technical challenges. The thickness of the frame and the undercut of the flare created tooling issues when molded as a single part. Separating the detail into two parts will resolve the tooling issue, but it will also create an unappealing part line. The solution was molding the part in a gas assisted tool to deliver the part with a width that is greater than its wall thickness, in order to protect the featured design element.
Building physical foam models is a critical part of the design development. Seeing the machine in full scale helps ensure the over all volume is appropriate for the product. Touch points and interaction areas are also addressed to reconfirm its maximum usability during this phase.
Continuous communication with the Dell design team ensures all aspects of part designs are considered during the industrial design process, and issues are addressed and resolved in a timely manner. The image above illustrates the initial part break-up, which also helps define the bill of materials for the product.